SoluGap

®

WATEROPLOSBARE AFSTANDSRING VOOR MOFLASSEN

AMERIKAANSE EN BUITENLANDSE PATENTEN VERLEEND |

GEPRODUCEERD IN DE VS

Realiseer elke keer een nauwkeurige, gelijkmatige spleet met SoluGap®, een gepatenteerde, wateroplosbare afstandhouder. Geen aftekenen, meten of passen. Volledig oplosbaar.

KENMERKEND ONTWERP
COMPATIBEL MET ELK METAAL

OVER

Het speciaal ontwikkelde, gepatenteerde ontwerp van SoluGap biedt een voordelige, inventieve oplossing voor moflassen.

SoluGap is compatibel met alle metalen en biedt de 1,6 mm minimale afstand die vereist wordt door Amerikaanse marine- en legernormen. Metingen vooraf en giswerk zijn daardoor niet meer nodig.

SoluGap, de meest stabiele wateroplosbare afstandsring voor moflassen die er beschikbaar is, bestaat uit een uniek ontwerp met 3 hulpvlakken waardoor het veilig in elke soort buis kan worden vastgemaakt.

SoluGap wordt vervaardigd in de VS en bestaat uit Aquasol’s voor het milieu veilige, in water oplosbare composietplaat. Het lost volledig en snel op in de meeste vloeistoffen, waardoor u gemakkelijk kunt schoonmaken na het lassen.

Beschikbaar in een verscheidenheid van maten variërend van ½” tot 2 ½” in diameter.SoluGap is eenvoudig te installeren en klaar voor gebruik, en biedt de slimste oplossing voor uw moflasbehoeften..

APPLICATIONS

POWER & NUCLEAR PLANTS

PETROCHEMICAL
& CHEMICAL PLANTS

INDUSTRIAL HYDRAULICS

NAVAL
CONSTRUCTION

RAILROAD

APPLICATIONS

POWER & NUCLEAR PLANTS

PETROCHEMICAL
& CHEMICAL PLANTS

INDUSTRIAL HYDRAULICS

NAVAL
CONSTRUCTION

RAILROAD

NAVAL
CONSTRUCTION

RAILROAD

KENMERKEN EN VOORDELEN

Revolutionair Ontwerp

  • Gemaakt van milieuvriendelijke Aquasol® wateroplosbare composietplaat; SoluGap is compatibel met alle metalen
  • Elimineert de noodzaak om meerdere kwaliteiten metalen afstandhouders op voorraad te houden of de tijdrovende taak van schrijven, meten en passen
  • Biedt een uniforme, precieze minimale afstand van 1,6 mm die vereist wordt door ANSI 31.1, Afdeling III, ASME, van de Amerikaanse marine- en legernormen.Dikte van 3,2 mm ook beschikbaar.
  • Unieke driepuntige lipjes zorgen voor veilige plaatsing ongeacht de positie van de buis
  • Een holle kern betekent dat u makkelijk in de buis kunt kijken tijdens het moflassen
  • In tegenstelling tot metalen afstandsringen zullen deze afstandsringen niet roesten of breken
  • Lost snel en volledig op in water, waardoor reiniging na het lassen eenvoudig is

Verhoogt Efficiëntie en Besparingen

  • De tijds- en arbeidsintensieve taken schrijven, meten en passen worden volledig geëlimineerd
  • Lasnauwkeurigheid wordt sterk verbeterd ten opzichte van handmatige processen
  • Elimineert en vermindert gebarsten lasnaden, wat geld bespaart op dure reparaties en vervangingsmateriaal

Tal van Toepassingen en Industrieën

  • Nucleaire en conventionele krachtcentraleleidingen
  • Petrochemische installaties en raffinaderijen
  • Nucleaire industrie en luchtvaart
  • meststoffabrieken, farmaceutische fabrieken, voedselverwerkende faciliteiten en brouwerijen
  • Petrochemische installaties en raffinaderijen
  • Industriële hydraulica
  • Boilers en ketels
  • Railroad Air Brake Piping
  • Scheepsbouw
  • Meststoffabrieken
  • Brouwerijen

Werking van Solugap


Positioneren

Ring plaatsen door de buitenrand af te stemmen met de binnenbuisomtrek.

Op Zijn Plaats Klikken

Ring in de buis schuiven zodat randen met lipjes goed vastzitten en op hun plaats klikken tot de vereiste minimumafstand van 1,6 mm of meer, met vermijding van compressie.

Op Zijn Plaats Blijven

Zodra de ring goed vastzit in de buis, blijft deze op zijn plaats, zelfs als de mof op zijn kant of ondersteboven staat

Lassen

1. De buis kantelen voordat gelast wordt, dus niet evenwijdig houden 3 of 4 keer hechtlassen, waarbij de juiste interpasstemperatuur gehandhaafd wordt, ASME B31.3 codespecificatie
2. De buis vierkant maken na de eerste hechtlas
3. Ga verder met lassen zonder de interpasstemperatuur te overschrijden

Verwijdering

Warm of koud water inbrengen om de gehele inhoud op te lossen en te verwijderen, waardoor er geen resten in de buis achterblijven

Types en Afmetingen

ITEM NO DIMENSIONS THICKNESS DIAMETER PACKAGING MINIMUM ORDER
Nominal Pipe/Size (IN) English (IN) NOMINAL (DN)
SGP-0.50 1/2″ 1/16″ 15 50 Per Bag 50
SGP-0.75 3/4″ 1/16″ 20 50 Per Bag 50
SGP-1.0 1″ 1/16″ 25 50 Per Bag 50
SGP-1.25 1 1/4″ 1/16″ 32 50 Per Bag 50
SGP-1.50 1 1/2″ 1/16″ 40 50 Per Bag 50
SGP-1.75 N/A 1/16″ N/A 50 Per Bag 50
SGP-2.00 2″ 1/16″ 50 50 Per Bag 50
SGP-2.50 2 1/2″ 1/16″ 65 50 Per Bag 50

ITEM NO DIMENSIONS THICKNESS DIAMETER PACKAGING MINIMUM ORDER
Nominal Pipe/Size (IN) English (IN) NOMINAL (DN)
SGP-0.375 3/8″ 1/16″ 10 50 Per Bag/1000 Per Box 1000
SGP-2.75 N/A 1/16″ N/A 50 Per Bag/1000 Per Box 1000
SGP-3.00 3″ 1/16″ 80 50 Per Bag/1000 Per Box 1000
SGP-3.25 N/A 1/16″ N/A 50 Per Bag/1000 Per Box 1000
SGP-3.50 3 1/2″ 1/16″ 90 50 Per Bag/1000 Per Box 1000
SGP-4.00 4″ 1/16″ 100 50 Per Bag/1000 Per Box 1000
ITEM NO DIMENSIONS THICKNESS DIAMETER PACKAGING MINIMUM ORDER
Nominal Pipe/Size (IN) English (IN) Nominal (DN)
SGP-0.50/2 1/2″ 1/8″ 15 50 Per Bag 50
SGP-0.75/2 3/4″ 1/8″ 20 50 Per Bag 50
SGP-1.0/2 1″ 1/8″ 25 50 Per Bag 50
SGP-1.25/2 1 1/4″ 1/8″ 32 50 Per Bag 50
SGP-1.50/2 1 1/2″ 1/8″ 40 50 Per Bag 50
SGP-1.75/2 N/A 1/8″ N/A 50 Per Bag 50
SGP-2.00/2 2″ 1/8″ 50 50 Per Bag 50
SGP-2.50/2 2 1/2″ 1/8″ 65 50 Per Bag 50
ITEM NO DIMENSIONS THICKNESS DIAMETER PACKAGING MINIMUM ORDER
Nominal Pipe/Size (IN) English (IN) Nominal (DN)
SGP-0.375/2 3/8″ 1/8″ 10 50 Per Bag/1000 Per Box 1000
SGP-2.75/2 N/A 1/8″ N/A 50 Per Bag/1000 Per Box 1000
SGP-3.00/2 3″ 1/8″ 80 50 Per Bag/1000 Per Box 1000
SGP-3.25/2 N/A 1/8″ N/A 50 Per Bag/1000 Per Box 1000
SGP-3.50/2 3 1/2″ 1/8″ 90 50 Per Bag/1000 Per Box 1000
SGP-4.00/2 4″ 1/8″ 100 50 Per Bag/1000 Per Box 1000
ITEM NO DIMENSIONS THICKNESS DIAMETER PACKAGING MINIMUM ORDER
Nominal Pipe/Size (IN) English (IN) Nominal (DN)
SGP-0.50/M 1/2″ 1/16″ 15 500 Per Bag/1000 Per Box 1000
SGP-0.75/M 3/4″ 1/16″ 20 500 Per Bag/1000 Per Box 1000
SGP-1.0/M 1″ 1/16″ 25 500 Per Bag/1000 Per Box 1000
SGP-1.25/M 1 1/4″ 1/16″ 32 500 Per Bag/1000 Per Box 1000
SGP-1.50/M 1 1/2″ 1/16″ 40 500 Per Bag/1000 Per Box 1000
SGP-1.75/M N/A 1/16″ N/A 500 Per Bag/1000 Per Box 1000
SGP-2.00/M 2″ 1/16″ 50 500 Per Bag/1000 Per Box 1000
SGP-2.50/M 2 1/2″ 1/16″ 65 1 Box of 500 1000
ITEM NO DIMENSIONS THICKNESS DIAMETER PACKAGING MINIMUM ORDER
Nominal Pipe/Size (IN) English (IN) Nominal (DN)
SGP-0.375/M 3/8″ 1/16″ 10 1 Box of 500 1000
SGP-2.75/M N/A 1/16″ N/A 1 Box of 500 1000
SGP-3.00/M 3″ 1/16″ 80 1 Box of 500 1000
SGP-3.25/M N/A 1/16″ N/A 1 Box of 500 1000
SGP-3.50/M 3 1/2″ 1/16″ 90 1 Box of 500 1000
SGP-4.00/M 4″ 1/16″ 100 1 Box of 500 1000

FAQs

Aquasol® Water Soluble Products, including SoluGap Water Soluble Socket Weld Spacer Rings, must be flushed with an aqueous solution or steam containing a certain percentage of water in order to be removed from the weld area. Please contact Aquasol for further information.

SoluGap Water Soluble Socket Weld Spacer Rings will not dissolve in oil or fuel. The products must be flushed with an aqueous solution or steam containing a certain amount of water in order to be removed from the weld area.

As metal pipes are heated and cooled, they expand and contract. Therefore, a minimum 1/16″ gap between the socket weld and the pipe is required to facilitate the fluctuation of the metal. Without this gap, cracking and loss of weld integrity can occur.

Typically, welders will spend time estimating the correct gap size, creating more room for error. With SoluGap, measuring and scribing are unnecessary. SoluGap is designed to create the perfect gap with ease by acting as a temporary space insert during welding that can later be flushed away by an aqueous solution.

Even with its firm structure, SoluGap is incompressible. For example, at 100 PSI compression load, SoluGap compresses by approximately 1 percent in thickness.

NOTE: This data was obtained through testing by the Aquasol engineering staff. The Aquasol Corporation recommends all users conduct their own tests, as this information is only a guideline for general reference purposes.

The heat temperature rating for SoluGap is approximately 400° F. This temperature rating should be sufficient, if all welding guidelines are adhered to for socket welds.

To ensure SoluGap Water Soluble Socket Weld Spacer Rings remain uncharred while welding and successfully dissolve during hydro testing, be sure not to exceed the interpass temperature of 300° F while following the proper ASME B31.3 code welding procedure.

The American Society of Mechanical Engineers provides companies with codes and standards, which cover a vast range of welding applications and processes. According to the ASME website, the organization has more than 130,000 members in 158 countries. Policy makers in Congress, the White House Office of Science and Technology and many key federal agencies look to the ASME for the latest engineering and technical information.

Aquasol® designed SoluGap to meet the standards and codes of the ASME in regards to its dimensions and other properties.

For further information on ASME, visit https://www.asme.org/.

Maintenance Repair Operations (MRO) are supported by items, including consumables like SoluGap Socket Weld Spacer Rings, that aid in the production process. MRO reports can show how many of these items are used by companies over a specific time period.

Some of the companies on the SoluGap MRO report include Chevron, Shell Oil, BP North America, Sunoco and many more.

Aquasol® distributes its patented, revolutionary products to over 80 countries worldwide. Many large companies have successfully tested and approved SoluGap as spec items in welding operations. Some of these include, ExxonMobil, Shell, Saudi Aramco, Conoco Phillips, Bechtel, KBR, Hyundai, CCC, Chevron, Jacobs, Petrofac, and Tecnicas Reunidas.

When using SoluGap, no specific safety precautions are necessary. SoluGap is manufactured from CE and EPA-approved water soluble material that is completely environmentally friendly.

SoluGap is used in various industries where socket welding is required.

Some of these manufacturing areas include:

  • Nucleaire en conventionele krachtcentraleleidingen
  • Petrochemische installaties en raffinaderijen
  • Nucleaire industrie en luchtvaart
  • meststoffabrieken, farmaceutische fabrieken, voedselverwerkende faciliteiten en brouwerijen
  • Petrochemische installaties en raffinaderijen
  • Industriële hydraulica
  • Boilers en ketels
  • Railroad Air Brake Piping
  • Scheepsbouw
  • Meststoffabrieken
  • Brouwerijen

Aquasol® distributes its patented, revolutionary products to over 80 countries worldwide. Many large companies have successfully tested and approved SoluGap as spec items in welding operations. Some of these include, ExxonMobil, Shell, Saudi Aramco, Conoco Phillips, Bechtel, KBR, Hyundai, CCC, Chevron, Jacobs, Petrofac, and Tecnicas Reunidas.

When using SoluGap, no specific safety precautions are necessary. SoluGap is manufactured from CE and EPA-approved water soluble material that is completely environmentally friendly.

Aquasol® Water Soluble Products, including SoluGap Water Soluble Socket Weld Spacer Rings, must be flushed with an aqueous solution or steam containing a certain percentage of water in order to be removed from the weld area. Please contact Aquasol for further information.

SoluGap Water Soluble Socket Weld Spacer Rings will not dissolve in oil or fuel. The products must be flushed with an aqueous solution or steam containing a certain amount of water in order to be removed from the weld area.

As metal pipes are heated and cooled, they expand and contract. Therefore, a minimum 1/16″ gap between the socket weld and the pipe is required to facilitate the fluctuation of the metal. Without this gap, cracking and loss of weld integrity can occur.

Typically, welders will spend time estimating the correct gap size, creating more room for error. With SoluGap, measuring and scribing are unnecessary. SoluGap is designed to create the perfect gap with ease by acting as a temporary space insert during welding that can later be flushed away by an aqueous solution.

Even with its firm structure, SoluGap is incompressible. For example, at 100 PSI compression load, SoluGap compresses by approximately 1 percent in thickness.

NOTE: This data was obtained through testing by the Aquasol engineering staff. The Aquasol Corporation recommends all users conduct their own tests, as this information is only a guideline for general reference purposes.

The heat temperature rating for SoluGap is approximately 400° F. This temperature rating should be sufficient, if all welding guidelines are adhered to for socket welds.

To ensure SoluGap Water Soluble Socket Weld Spacer Rings remain uncharred while welding and successfully dissolve during hydro testing, be sure not to exceed the interpass temperature of 300° F while following the proper ASME B31.3 code welding procedure.

No, the sensors are built-in. The device must be returned to Aquasol’s USA or Middle East Facility at this time only. the POM like the P-OX 100 device?

  • The unit might not be calibrated properly, please calibrate the unit.
  • (or) The sensor is not responding, please contact Aquasol Corporation.

No, only use the provided charger

No, only use the provided charger

  • Light on the charger turns Green when the unit is completely charged.
  • Charging Light: Red: Charging, Green: Fully Charged

SoluGap is used in various industries where socket welding is required.

Some of these manufacturing areas include:

  • Nucleaire en conventionele krachtcentraleleidingen
  • Petrochemische installaties en raffinaderijen
  • Nucleaire industrie en luchtvaart
  • meststoffabrieken, farmaceutische fabrieken, voedselverwerkende faciliteiten en brouwerijen
  • Petrochemische installaties en raffinaderijen
  • Industriële hydraulica
  • Boilers en ketels
  • Railroad Air Brake Piping
  • Scheepsbouw
  • Meststoffabrieken
  • Brouwerijen

The American Society of Mechanical Engineers provides companies with codes and standards, which cover a vast range of welding applications and processes. According to the ASME website, the organization has more than 130,000 members in 158 countries. Policy makers in Congress, the White House Office of Science and Technology and many key federal agencies look to the ASME for the latest engineering and technical information.

Aquasol® designed SoluGap to meet the standards and codes of the ASME in regards to its dimensions and other properties.

For further information on ASME, visit https://www.asme.org/.

Maintenance Repair Operations (MRO) are supported by items, including consumables like SoluGap Socket Weld Spacer Rings, that aid in the production process. MRO reports can show how many of these items are used by companies over a specific time period.

Some of the companies on the SoluGap MRO report include Chevron, Shell Oil, BP North America, Sunoco and many more.

Aquasol® distributes its patented, revolutionary products to over 80 countries worldwide. Many large companies have successfully tested and approved SoluGap as spec items in welding operations. Some of these include, ExxonMobil, Shell, Saudi Aramco, Conoco Phillips, Bechtel, KBR, Hyundai, CCC, Chevron, Jacobs, Petrofac, and Tecnicas Reunidas.

Restart the unit and try again.

This is normal, there is a delay for the flash drive to appear

  • Check suction of the pump by closing inlet and running
  • Restart the unit and try again

The Maximum reading it can show is 20.9%. The unit should not be exposed to Oxygen concentration greater than 21%. It may damage the sensor and void the warranty

No, don’t use with any sticky gas. It may damage the sensor and void the warranty

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Spacer Rings for Socket Welding — Solugap